Predictive Analysis Using the Internet of Things (IoT): Intelligent and Real-time Decision Making

Learn about predictive analysis using IoT and how it can enhance your maintenance management. Introducing Hive4, the software that assists in this endeavor. Predicting the future

Learn about predictive analysis using IoT and how it can enhance your maintenance management. Introducing Hive4, the software that assists in this endeavor.

Predicting the future with technology might sound like science fiction, but it’s already a reality, and it’s called predictive analysis. This technique employs data, algorithms, and machine learning to identify patterns, trends, and probabilities of future events. With it, you can anticipate problems, opportunities, and solutions, optimizing your processes and outcomes.

But how do you put this into practice? That’s where the Internet of Things (IoT) comes in. Curious about how predictive analysis and IoT combine to provide more intelligence and agility to decision-making in your business? Keep reading to find out!

Why is IoT Essential for Predictive Analysis?

The Internet of Things (IoT) refers to a network of internet-connected objects that can collect, transmit, and receive real-time data. These objects range from sensors, cameras, and mobile devices to industrial machines, vehicles, and appliances. With IoT, you can monitor and control these objects remotely, generating valuable information for predictive analysis. How does this work?

Predictive analysis requires data to study scenarios, preempt failures, and outline maintenance plans and process improvements.

For instance, imagine you own an automobile factory and want to prevent machine breakdowns or defects. Using IoT, you can install sensors on the machines to measure parameters like temperature, vibration, pressure, humidity, and more. These data are sent to a predictive analysis software, which assesses the historical and behavioral patterns of the machines and issues alerts about potential failures before they occur.

What are the Benefits of Predictive Analysis Using IoT?

Predictive analysis using IoT enables you to schedule preventive or corrective maintenance in advance, avoiding unplanned downtime, resource wastage, and productivity losses. Consider some key benefits:

  • Keeps maintenance teams vigilant and monitoring equipment operation in real-time.
  • Enhances worker decision-making by providing accurate, real-time information on the situation.
  • Ensures machinery safety, preventing accidents, damages, and losses.
  • Provides comprehensive insight to maintenance management, allowing planning, execution, and evaluation of actions based on reliable data.
  • Reduces operational costs, boosts process and product efficiency and quality.

How to Implement Predictive Analysis Using IoT in Your Business?

To implement predictive analysis using IoT in your business, you need a robust software that can integrate data from internet-connected objects, apply machine learning algorithms and models, and generate insights and recommendations for decision-making.

Hive4 is a maintenance and asset management software that can assist your company in utilizing predictive analysis for maintenance management. With this platform, you can:

  • Connect your equipment to the internet using IoT sensors.
  • Collect and analyze equipment data using artificial intelligence.
  • Receive alerts and recommendations for potential failures and preventive actions.
  • Enhance availability, efficiency, and security of your assets.

Predictive analysis using IoT empowers intelligent and real-time decision-making, allowing you to anticipate scenarios and optimize processes. Through this, you can increase your productivity, quality, and competitiveness in the market.

If you’re interested in implementing this technique in your business, rely on Hive4—the software that aids in connecting, collecting, analyzing, and visualizing data from your internet-connected objects. Request a demonstration and see for yourself.

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EPI

Gerencie equipamentos de proteção individual e uniformes para garantir conformidade, segurança, uso adequado e substituição pontual para os trabalhadores.

Gestão de mão de obra

Monitore equipes de campo, ativos e dados IoT para maior agilidade, reduzindo tempos de resposta, criando alertas e melhorando as decisões operacionais.

Gestão de projetos

Controle projetos exclusivos utilizando os princípios PMI com ferramentas para custo, tempo e qualidade em um ambiente colaborativo.

GANTT

Gerencie seus projetos no formato Gantt com a geração de atividades para sua equipe acompanhar no celular.

Reposições

Gerencie armazéns digitais para peças de reposição, ferramentas, EPIs e consumíveis para simplificar transferências, inventário e armazenamento.

Inventário

Gerencie peças de reposição e ferramentas para reduzir o tempo de inatividade, garantindo operações sem falhas nas tarefas de manutenção.

Materiais

Planeje, organize e controle materiais para manter o fluxo, reduzir custos e garantir uso de qualidade em todas 
as operações.

Tracksis

Aproveite IoT, wearables e rastreadores para monitorar ativos, funcionários e processos para decisões mais inteligentes em tempo real.

Veículos

Otimize as operações de veículos, acompanhe pneus, gerencie reparos, inventário e reduza os custos de manutenção da frota.

Frotas

Otimize a gestão de veículos, acompanhe a manutenção, segurança e rotas enquanto reduz os custos operacionais de frotas de transporte.

Checklists

Digitalize e execute checklists para inspeções, controle e análise de dados, reduzindo a dependência de planilhas.

OEE

Meça a Efetividade Geral dos Equipamentos usando os índices de Disponibilidade, Desempenho e Qualidade para otimizar a produtividade.

Operações

Gerencie processos industriais para transformar matérias-primas em produtos de forma eficiente em vários setores.

Machine Ledger

Mantenha dados históricos de ativos críticos para análise, visando melhorar a confiabilidade, desempenho e disponibilidade.

EWO

Use Ordens de Trabalho de Emergência para analisar falhas inesperadas, criar planos de ação e prevenir paradas caras.

Confiabilidade (WCM)

Garanta que sistemas ou equipamentos funcionem de maneira confiável ao longo do tempo, sem falhas, melhorando a durabilidade operacional.

Agendamento

O Índice de Desempenho do Cronograma (SPI) mede a eficiência do tempo em projetos, dividindo o valor conquistado (EV) pelo valor planejado (PV).

Cronograma

Crie planos de manutenção preventiva, cronogramas de inspeção e rotas de lubrificação de ativos para planos mensais ou semanais.

Manutenção

Evite falhas de equipamentos com manutenção de rotina, garantindo economia de custos, longevidade dos ativos, segurança e confiabilidade operacional.

Integração ERPS MES

Integre o Hive4 com sistemas ERP/MES através do Manusis Connect, permitindo fluxo de dados em tempo real, maior eficiência e melhores decisões.

Manutenção de Propriedade

Garanta que sistemas como elétricos, hidráulicos e de segurança contra incêndio funcionem, estendendo a vida útil do edifício e evitando falhas.

3rd Party

Registre prestadores de serviços para manutenção de ativos, inspeção e gestão de serviços rotineiros.

Facilities

Gerencie espaços físicos, utilidades e infraestrutura para otimizar as operações da empresa de maneira eficiente e confiável.

QRCode

Use códigos QR para escanear detalhes dos ativos instantaneamente via smartphones, permitindo o acesso rápido a informações críticas dos ativos.

GPS

Acompanhe equipes e processos em tempo real com GPS para uma melhor gestão de campo de equipes e ativos, garantindo uma resposta rápida ao cliente.

Análise de Riscos

Use Permissões de Trabalho para garantir operações seguras, reduzindo riscos e validando a conclusão de tarefas para ambientes de trabalho mais seguros.

Segurança

Digitalize procedimentos de segurança para garantir conformidade e um ambiente de trabalho seguro durante a manutenção de ativos.

Digital Twin

Integre IoT e IA para construir Digital Twin, unificando dados para otimizar a gestão do ciclo de vida dos ativos com custos reduzidos.

IOT

Conecte sensores IoT para monitorar ativos críticos, permitindo a gestão preditiva, insights em tempo real e decisões proativas.

IA

Use IA generativa com dados de ativos e sensores para criar Centros de Comando de IA para uma gestão de ativos mais inteligente e orientada por dados.

Project Management

Control unique projects using PMI principles with tools for cost, time, and quality in a collaborative environment.

GANTT

Manage your projects in Gantt format with activity generation for your team to track on Mobile.

PPE

Manage personal protective equipment and uniforms to ensure compliance, safety, proper use, and timely replacement for workers.

Workforce Manager

Monitor field teams, assets, and IoT data for agility, reducing response times, creating alerts, and improving operational decisions.

Spare Parts

Manage digital warehouses for spare parts, tools, PPE, and consumables to simplify transfers, inventory, and storage.

Inventory

Manage spare parts and tools to reduce downtime, ensuring seamless operations without delays in maintenance tasks.

Materials

Plan, organize, and control materials to maintain flow, reduce costs, and ensure quality usage throughout operations.

Tracksis

Leverage IoT, wearables, and trackers to monitor assets, employees, and processes for smarter decisions in real time.

Vehicles

Optimize vehicle operations, track tires, manage repairs, inventory, and reduce fleet maintenance costs.

Fleet

Optimize vehicle management, track maintenance, safety, and routes while reducing operational costs for transport fleets.

Checklists:

Digitize and execute checklists for inspections, control, and data analysis, reducing reliance on spreadsheets.

OEE

Measure Overall Equipment Effectiveness using Availability, Performance, and Quality indexes to optimize productivity.

Operations

Manage industrial processes to transform raw materials into products efficiently across various sectors.

Machine Ledger

Maintain historical data of critical assets for analysis to improve reliability, performance, and availability.

EWO

Use Emergency Work Orders to analyze unexpected failures, create action plans, and prevent costly downtime.

Reliability (WCM)

Ensure systems or equipment function reliably over time without failure, improving operational durability.

Scheduling

Schedule Performance Index (SPI) measures time efficiency in projects by dividing earned value (EV) by planned value (PV).

Planning

Create preventive maintenance plans, inspection schedules, and asset lubrication routes for monthly or weekly plans.

Maintenance

Evite falhas de equipamentos com manutenção de rotina, garantindo economia de custos, longevidade dos ativos, segurança e confiabilidade operacional.

Integration ERPS MES

Integrate Hive4 with ERP/MES systems via Manusis Connect, enabling real-time data flow, improved efficiency, and better decisions.

Building Maintenance

Ensure systems like electrical, plumbing, and fire safety function, extending building life and avoiding failures.

3rd Party

Register service providers for asset maintenance, inspection, and routine service management.

Facilities

Manage physical spaces, utilities, and infrastructure to optimize company operations efficiently and reliably.

QRCode

Use QR codes to scan asset details instantly via smartphones for quick access to critical asset information.

GPS

Track teams and processes in real-time with GPS for better team and asset field management, ensuring fast customer response.

Risk Analysis

Use Permissões de Trabalho para garantir operações seguras, reduzindo riscos e validando a conclusão de tarefas para locais de trabalho mais seguros.

Safety

Digitalize safety procedures to ensure compliance and a safe work environment during asset maintenance.

Digital Twin

Integrate IoT and AI to build Digital Twins, unifying data to optimize asset lifecycle management at reduced costs.

IOT

Connect IoT sensors to monitor critical assets, enabling predictive management, real-time insights, and proactive decisions.

IA

Use generative AI with asset data and sensors to create AI Command Centers for smarter, data-driven asset management.